News & Innovations

Maintaining Public Health by Maintaining the Right Temperatures in Tunnel Washers

Temperature on the wash process
Increasing temperature increases the energy and movement of molecules in the wash process. This helps your wash process in several ways: 

• Speeds up chemical reactions
• Easier grease, oil and fat removal
• Causes some soils to dissolve better
• Necessary for disinfection

Temperature’s role in disinfection
Exposure to high temperatures is necessary to disinfect linen. By increasing temperature or increasing the exposure times to a high temperature, one can achieve higher levels of disinfection. An automatic monitoring of temperature and time in the main wash zone by means of an electronic thermometer measures the real liquor temperature on the last main washing compartment and transmits it by remote transmission to the control of the tunnel washer. In this way it can be checked whether a pre-defined temperature at the beginning of the main wash has also been maintained for a defined period of e.g. 10 minutes until the end of the main wash. Requirements for disinfection differ regionally, but for the minimum requirement to start the disinfection cycle the linen should reach 75°C (167°F) for 30 minutes or 80°C (176°F) for 10 minutes.

Actual temperature vs setting temperature
The difference in temperature between the PLC setting and the actual temperature of the linen is common, and without testing equipment it is very difficult to test the temperature of linen inside a drum. 

Hot water will naturally cool down until it reaches the surrounding temperature. This happens in a cup of hot water as well as in your main wash section of your tunnel washer. Different kinds of insulation around the inner drum will also have different insulating results. In colder months, the surrounding temperature is colder and can have a greater effect on the temperature decrease. 

It is also important to remember, as hot water comes in contact with pipes, machine, and linen, it cools down too. The PLC is reporting the temperature of the sensor on the tunnel drum, it is not giving a reading of the actual temperature of the linen inside the tunnel—and this is the only thing that matters for disinfection. 
                                              
JENSEN tunnel washers offer a quick and even distribution of the steam/heat into the batch, which is only possible thanks to specially developed steam injectors. This process is much more efficient than machines that heat the water underneath the drum. Only heating the water under the drum can lead to uneven or falling temperature curves as the hot water mixes with cold linen. It can also lead to significant temperature discrepancies between the linen at the center and the PLC, as the PLC thermometer only reports the water temperature on the outside of the drum.

Test your temperature 
It is crucially important to guarantee two things: first, that the linen reaches the required temperature, and second, that it maintains that temperature for the required time. This should be the most basic quality standard for all laundries, especially during this time, and the only way to really guarantee this is to test. 

How to test? 
There are many RFID temperature testing devices in the market. The device can be washed together with the linen, and thus more accurately records the temperature of the linen. It records a temperature reading every ten seconds. Running the test a few times in your tunnel washer can help you determine the temperature behavior of your tunnel and any difference between the linen and PLC temperatures. For maximum quality control, this test can be conducted seasonally.